Perfect choice for your customization needs

Update time: 2024-09-10 10:56:22

In the field of personalized customization, embroidery and woven patches are two common and popular product categories. Whether you are a brand owner, club organizer, or individual user, you may be confused when choosing between 75% embroidery patches and round woven patches: what is the difference between the two? Which one is more suitable for your needs?

As an experienced customization service provider, we are committed to providing customers with a variety of options and helping you better understand the characteristics and applicable scenarios of different products. In this blog, we will take a deep look at the production process, material selection, customization options, and application scenarios of 75% embroidery patches and round woven patches to help you make the most suitable customization decision.

1. The basic process difference between embroidery and woven
75% Embroidery Patches
The main feature of 75% embroidery patches is that about 75% of their surface area is covered by embroidery thread. Unlike 100% embroidery patches, 75% embroidery allows part of the base fabric to be exposed, forming a natural texture contrast. This design not only reduces the use of embroidery thread, but also makes the pattern more prominent and layered. For complex patterns, 75% coverage is enough to show the details of the design, while also retaining the texture of the base fabric, making the entire badge look more three-dimensional and textured.

The process of embroidery patches mainly relies on embroidery machines, which embroider the design pattern layer by layer on the fabric to form a unique texture effect. Due to the 75% embroidery coverage, the production time is short and the cost is relatively low, so this type of patch is very common in mass customization.

Round Woven Patches
Unlike embroidery, round woven patches (Round Woven Patches) use a completely different production process. Woven patches are formed by interlacing yarns on a loom to form a pattern, rather than covering the base fabric with separate embroidery threads. This process allows woven patches to present more detailed patterns and text, especially suitable for designs with more details, complex lines and gradient colors.

The advantage of woven patches is that their patterns are smoother and more delicate, without the embossed effect common in embroidery patches. At the same time, woven patches are more durable and tear-resistant, suitable for long-term wear and outdoor activities.

2. Material selection and customization flexibility
75% Embroidery Patches
The base fabric of 75% embroidery patches is usually made of sturdy and durable materials such as Oxford cloth, polyester cloth or canvas, which provide the toughness to support the embroidery pattern. Polyester embroidery thread is the most common choice. It is not only durable and colorful, but also wear-resistant and UV-resistant, suitable for long-term use. On our online customization platform, you can choose from hundreds of thread colors to ensure that the color of your embroidery badge matches the design perfectly.

In addition to material selection, the edge treatment of 75% embroidery patches is also very flexible. We provide a variety of edge treatment options, such as hot-cut edges, lock edges and hemming, to help you further optimize the beauty and durability of the patches when customizing. In addition, the back of the badge can be selected with adhesive adhesive, Velcro adhesive or iron-on adhesive to facilitate your application of patches to different fabrics and items.

Round Woven Patches
Round Woven Patches usually use high-quality polyester yarn or nylon yarn, which are not only fine in texture but also have excellent color fastness. Since the weaving process does not involve embroidery thread covering, the base fabric is integrated with the pattern itself, and the transition of colors and lines is more natural.

The material selection of round woven patches is relatively limited because they usually require a high-density woven structure to achieve complex patterns. However, this process allows for more delicate line performance and more color combinations, which is suitable for badges with complex designs or details. In addition, the edge processing of woven patches is relatively simple. In most cases, hot cutting is selected, which is neat and beautiful, and ensures that the patch is not easy to fall off.

3. Color and pattern performance
75% Embroidery Patches
The color performance of 75% embroidery badges mainly depends on the matching of embroidery thread and base fabric. Since the embroidery thread covers most of the area, it is crucial to choose the appropriate thread color. We provide a rich color selection, supporting up to 200 colors for customers to choose, to ensure that your embroidery badge pattern can be perfectly reproduced. In addition, the brightness and glossiness of the embroidery thread make the pattern more eye-catching, especially suitable for displaying brand logos or iconic patterns.

It should be noted that the 75% embroidery coverage makes the base fabric occupy a certain proportion of the overall appearance of the patch. Therefore, the choice of base fabric color also needs to complement the embroidery thread to achieve the best visual effect. For example, a light-colored base fabric with a dark embroidery thread can create a strong contrast, while a dark base fabric with a bright embroidery thread makes the badge more fashionable.

Round Woven Patches
The color performance of woven patches is more diverse and delicate. The weaving process allows for color gradient effects in a small range, so it is very suitable for designs that need to show complex gradient patterns. Because the yarn is directly involved in the construction of the pattern, the pattern effect of woven patches is more delicate and smooth, and it will not have a raised feeling like embroidery patches. In addition, woven patches perform well when handling small fonts and fine lines, which makes them ideal for displaying intricate details or brand slogans.

On our online customization platform, you can freely choose the color and design pattern of woven patches. We offer a variety of yarn color combinations to ensure that you can find the perfect color combination for your brand image.

4. Application scenarios and functionality
75% Embroidery Patches
75% embroidery patches are suitable for a variety of applications, especially in situations where brand identity or team spirit needs to be emphasized. These patches are widely used in uniforms, work clothes, sports uniforms, outdoor equipment, etc., which can not only enhance the brand image, but also add a unique personality to the clothing. In addition, due to the low production cost and short production cycle, embroidery patches are also ideal for mass customization.

75% embroidery patches are also suitable as souvenirs, gifts or promotional products. Through our online customization platform, you can easily choose the right pattern and size and customize them in large quantities. We provide you with fast delivery services to ensure that your products can be used in time for activities or promotions.

Round Woven Patches
Round Woven Patches are more suitable for occasions that need to show delicate designs or have a high-quality feel. For example, brand logos, luxury labels and fashion brands often choose woven patches because they can better show complex patterns and fine lines.

5. Pricing and Production Time
75% Embroidery Patches
Compared to fully embroidered patches, 75% embroidered patches are cheaper to produce. This is because the embroidery area is reduced, and the materials and embroidery time required are reduced accordingly. Therefore, for customers with limited budgets and large customization needs, 75% embroidered patches are a very cost-effective choice. Our short production cycle can usually complete large orders within a few days, and we provide a variety of packaging and delivery methods to ensure that your products can be delivered quickly.

Round Woven Patches
Round woven patches are relatively expensive to produce, mainly because the weaving process is more complicated and requires high-density yarns to achieve the fine presentation of the pattern. However, the high quality and unique texture of woven patches make them ideal for brand logos, high-end products or special souvenirs. Although the production cycle may be slightly longer than embroidered patches, our advanced equipment and efficient team ensure that every batch of woven patches can be delivered on time and with high quality.

Which patch is right for your needs?
Choosing a 75% embroidered patch or a round woven patch depends on your design needs, budget and application scenario. If you need to highlight your brand identity, team spirit or customize souvenirs for an event and have a limited budget, 75% embroidered badges are undoubtedly the best choice.

In addition, the durability of woven patches also makes them ideal for outdoor activities, sportswear and high-intensity work environments. Their smooth surface and high-density weaving structure ensure that the patches will not wear or tear easily, making them suitable for long-term wear or use in harsh environments.